The raw materials will than be mixed into a slurry using automated process of treating and mixing the raw materials accurately following a formulation for the required strength & density of the panel. The mixture is then poured into moulds, where chemical reactions cause it to rise like a cake in a shape of a log. Steel Reinforced Mesh are inserted in the mixture.

Once the cake like mixture has achieved the desired strength, it will then be removed from the mould and wire cut into the desired panels dimension with precision accuracy. The tongue and groove joints are cut before the cake is brought to the next process of autoclaving in order to avoid milling once cake turns to a hardened material.

Once the desired dimension is cut, the Autocalved Lightweight Concrete (ALC) panel cake is cured by autoclaving inside a steam-tube machine pressured in saturated steam atmosphere at a temperature of approx. 180 – 190°C. This steam curing process allows the ALC panel to achieve a unique crystalline structure that allows the material to inherit excellent properties in comparison to traditional masonry that does not cure using such processes.

Once the autoclaving process are completed, the panels will be transferred to the packaging belt where they are packed in accordance’s to the set packing or desired packaging design. From there the panels are then ready for dispatch